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17. Should I get a PWM or MPPT charge controller?
Create Date: 01/01/0001

PWM: Pulse-Width Modulation

MPPT: Maximum Power Point Tracking


PWM and MPPT are the two different types of charging methods solar charge controllers can use to charge batteries from a solar array/panel. Both technologies are widely used in the off-grid solar industry and are both great options for efficiently charging your battery. The decision to use PWM or MPPT regulation is not purely based on which power charging method is "better" than the other. Moreover, it involves determining: which type of controller will work best in your system's design.

To understand the difference between PWM and MPPT charging, let's first look at a typical power curve of a PV panel. The power curve is important because it states the expected power generation of the panel based on the combination voltage ("V") and current (*"I") generated by the panel. The optimal ratio of current to voltage to produce the most power is known as the “Maximum Power Point” (MPPT). The MPPT will change dynamically throughout the day depending on irradiation conditions.

SOPOWER PV Curve.jpg

Most often you can find the power curve for your PV panel on the products datasheet.

 

Pulse-Width Modulation (PWM) comes into play when the battery bank is full. During charging, the controller allows as much current as the PV pane /array can generate in order to reach the target voltage for the charge stage the controller is in. Once the battery approaches this target voltage, the charge controller quickly switches between connecting the battery bank to the panel array and disconnecting the battery bank , which regulates the battery voltage holding It constant. This quick switching is called PWM and it ensures your battery bank is efficiently charged while protecting it from being overcharged by the PV panel array.

SOPOWER PWM Working.png


PWM controllers will operate close to the maximum power point but often slightly “above” it. An example operating range is shown below.


SOPOWER PWM Solar Controller Curve.png

Maximum Power Point Tracking features an indirect connection between the PV array and the battery bank. The indirect connection includes a DC/DC voltage converter that can take excess PV voltage and convert it into extra current at a lower voltage without losing power.

SOPOWER MPPT Solar Controller Working.jpg

MPPT controllers do this via an adaptive algorithm that follows the maximum power point of the PV array and then adjusts the incoming voltage to maintain the most efficient amount of power for the system.



SOPOWER PWM Solar Controller Curve.png

 

Pros and cons of both types of controllers



PWM

MPPT

Pros

1/3-1/2   the cost of an MPPT

controller

Highest   charging efficiency (especially in cool climates)

Longer expected lifespan due to 

fewer electronic components and

 less thermal stress.

Can be used with 60-cell panels.

Smaller size

Possibility to oversize array to 

ensure sufficient charging in winter months.

Cons

PV arrays and battery banks must 

be sized more carefully and may 

require more design experience.

2-3 times more expensive than a 

comparable PWM controller.

Cannot used efficiently with 60-cell 

panels.

Shorter expected lifespan due to 

more electronic components and 

greater stress.